Wednesday, October 4, 2017

Week 6: Rapid Prototyping for Concept Design

Half-Scale Suspension Team
Saturday, September 30, 2017
Today my group and I met at my home garage from 12-5pm to work on rapid prototyping our concept design for the purpose of evaluating the feasibility. Using the sketch of the design, we imitated the linkage with popsicle sticks, fasteners for the pivots, closet bearings used as sliders to replicate the rail bogies, and lastly, a wire used to replicate an uneven rail. I set up the workstation in my home garage and prepped the tools we would need. Tools: Drill press, drill bits, thin circular file, table disk sander, and wire clippers. We then began construction, as can be seen, the progress in the figures below.

Figure1: Colin using the drill press for the pivot holes on links

Figure 2: Linkage concept, yellow will be the hanging link in connection with the pod-car.

Figure 3: Completed prototype one with demonstrated leveled hanging weight (pod-car) on inclined rail
Figure 4: Rapid prototype rail system for demonstrating working principle of half-scale suspension for pod-car traversing inclined rail


Below are links to download and/or view the videos of our concept design in action as in Figure 4.

Video 1: Demonstrating working principle for half scale suspension

Video 2: Demonstrating half scale suspension of pod car while traversing inclined rail

We have confirmed the passive suspension for leveling the pod-car while transversing inclines will work and confirmed our concern that there will be swinging needed to be dampened. Further prototyping will be planned.

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